Metal Carpentry Business Unit

Precision Metal Carpentry Excellence

Formec Strutture stands as Italy’s premier force in precision metal carpentry, forging high-strength steel, aluminum, and stainless steel components for infrastructure, commercial complexes, residential developments, and cutting-edge industrial applications—serving clients from Italy to whole of Europe, United States of America, Cuba, Turkmenistan, and beyond. Our Production space spans a state-of-the-art “Titan’s Forge” steel facility (3,120m², 78x40m with dual 20m bays), adjacent 1,560m² aluminum atelier, 960m² stainless sanctum, 720m² painting chamber, and 60m² sandblasting alcove—totaling over 6,400m² covered production under 15,000m² grounds.

From artisan heritage to global innovator, we deliver seamless turnkey solutions: surveying, 3D BIM design, automated fabrication, and expert installation—slashing timelines from concept to completion while upholding ISO 9001:2015, ISO 14001, ISO 45001, EN 1090-1 (Execution Class up to EXC4), SOA qualifications, welder WPQ UNI EN 287, and NTC 2018/Eurocode compliance.

State-of-the-Art Design & Engineering

Powered by elite software suites such as DLUBAL’s complete package with RFEM 6. RSTAB 9, RWIND 3 etc. Autodesk Revit/ROBOT/AutoCAD/Advance Steel, Tekla Structures, Tecnometal 4D, WinStrand (Prof. Majowiecki), CSE Connection Study, StruM.I.S.NET, ixFORTEN 4000, and AZTEC SUITE for geotechnics—we engineer everything from seismic-resistant frameworks to photovoltaic-integrated greenhouses with pinpoint accuracy.

Unrivaled Manufacturing Arsenal

Our automated powerhouse drives unmatched precision and scale:

  • Laser & Plasma Mastery: 20kW Cutlite Penta fiber laser (12x3m bed, 60mm capacity); PROMOTEC Combi 3D plasma (12x3m, ISO 30 6-station drilling to 40mm, oxy-fuel up to 150mm, Arcwriter marking, tubular profiling).

  • CNC Forming Power: Schiavi 320/5000-ton folding cells (up to 4-5m, 20mm thick); MG 4-roll calenders (3m, 15mm); MG profile benders (HEA/HEB 220-240, 168x7mm tubing).

  • Heavy Machining: FICEP 601 DZB CNC (HEA 600 beams, 45-90° bevels, auto-milling); Schiavi 640B CNC shear; multi-punch for angles/plates; MG leveler (6-2000mm coils).

  • Welding Precision: 10 MIG/pulsed stations (350-500A aluminum), TIG, Yaskawa robots (6m dia., FRONIUS sources); 3×5-ton overhead cranes.

 

Finishes include NACE/FROSIO-certified high-build painting, hot-dip galvanizing, and eco-foundations via pre-drilled screw piles—zero concrete impact

METALWORK SOLUTIONS & OUR PROCESSES

Formec Strutture offers a complete, in-house metalworking cycle, combining advanced macinery with specilized technicians to transform steel, aluminium, and stainless steel into precise structural components.

LASER & PLASMA CUTTING

High definition laser & 3D plasma systems cut sheets and tubular profiles ensuring clean edges, tight tolerances and full traceability for structural and architectural elements

DRILLING & MACHINING

Automated FICEP work centers and multi-unch stations perform drilling, slotting, marking and bevelling on beams, angulars sections and plates, preparing every component for fast, accurate bolted or welded connections

STEEL SHEET BENDING

CNC Folding cells, 4 roll-calenders, and profile bending machines give plates, beams and tubes their final shape- straight, curved, bent or ached etc for assembly as structural elements, either to be bolted or welded to other primary elements

ASSEMBLY & WELDING

MIG/TIG Stations, certified technicians with support of overhead cranes and forklifts, deliver accurate assemblies and quality welds on carbon steel1 stainless stell and aluminium; creating structural components or complete frames

ROBOTIC WELDING

The welding precision of Yaskawa robots is an pearl added into our investments crown. The part assemblies have higher accuracy and cleaner welding seams to improve the structural capability as well as aesthetic value of the whole structure together
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